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DEWATERING SCREEN

GRAU GDS Series Dewatering Screens have been designed to remove excess water from sand, gravel, and other fine aggregates after washing. They deliver a drier, cleaner end product with reduced moisture content, improving material handling and speeding up stockpiling or loadout. Commonly used in sand plants, recycling yards, and quarrying operations, they help increase productivity and reduce drying time and associated costs. Paired with suitable slurry pumps and cyclones GRAU Dewatering Screens can be used in compact sand plants.

DEWATERING SCREEN

GRAU DEWATERING SCREENS

GRAU GDS Series Dewatering Screens have been designed to remove excess water from sand, gravel, and other fine aggregates after washing. They deliver a drier, cleaner end product with reduced moisture content, improving material handling and speeding up stockpiling or loadout. Commonly used in sand plants, recycling yards, and quarrying operations, they help increase productivity and reduce drying time and associated costs. Paired with suitable slurry pumps and cyclones GRAU Dewatering Screens can be used in compact sand plants.

 

WHAT IS A DEWATERING SCREEN?

A dewatering screen is a type of vibrating screen used to separate water from solid materials. It is typically installed at the end of a washing process to remove surface water from the final product. The result is a material with a low moisture content that can be handled, stockpiled, or transported immediately without the need for additional drying.

 

WHAT A DEWATERING SCREEN CONSISTS OF?

A standard dewatering screen includes a sloped deck fitted with high-tension screening media, usually polyurethane or rubber. It uses twin vibratory motors mounted either directly on the screen frame or on a base structure. The motors create a linear motion that drives the wet material up the screen slope while water drains through the screen surface at the bottom. Side walls, support springs or rubber mounts, and adjustable discharge lips are part of the assembly.

 


HOW DO DEWATERING SCREENS WORK?

Dewatering screens use vibration to lift and move wet material up and over a screening surface. The high-frequency, low-amplitude vibration forces water out of the material and through the screen media. As the material travels up the incline, capillary action and gravity continue to draw out water, leaving behind a drier product. The result is a consistent, manageable material with moisture levels as low as 8–15%, depending on the feed.


WHAT ARE THE MAIN APPLICATIONS AREAS FOR DEWATERING SCREENS?

GRAU dewatering screens offer versatile solutions across numerous industries:

  • Sand and Gravel Processing – Removing excess water from washed sand and crushed fines before stockpiling or transport.

  • Recycling Operations – Dewatering construction and demolition waste, recycled aggregates, and filter cake.

  • Mining and Minerals – Used after washing or classification to dry coal, ores, and other fine mineral products.

  • Concrete and Asphalt Plants – Producing drier material for consistent mix quality and easier handling.

  • Industrial Sludge Treatment – Reducing moisture content in slurry and sludge for more efficient disposal or further processing.

Why GRAU DEWATERING SCREEN?
  • 01
    HIGH EFFICIENCY
  • 02
    EXCEPTIONAL DRYING
  • 03
    COST EFFECTIVE
  • Highly Efficient Dewatering
    Highly Efficient Dewatering
    GRAU Dewatering Screens are engineered to achieve low moisture levels in the final product, often between 8–15%. This helps reduce or eliminate the need for further drying, speeds up stockpiling, and ensures faster loading and transport. The result is cleaner, drier material that’s easier to handle and meets industry standards.
  • Precise Vibration Control
    Each unit is equipped with twin vibratory motors that generate a controlled linear motion. This motion helps lift the material while encouraging water to drain efficiently through the screen surface. The motor speed and the screen angle can be adjusted to match the feed material and desired moisture level, ensuring stable and accurate results.
    Precise Vibration Control
  • Unique Design Robust Structure
    Unique Design Robust Structure
    Built using high-quality vibration resistant steel components, our dewatering screens are made for long-term use in tough working conditions. The weight has been carefully adjusted so that more vibration has been transferred to the material ensuring higher throughput compared to heavier bulky competitor screens. Whether used in sand plants, quarries, or recycling operations, the rugged design ensures consistent performance and reduced downtime due to wear or structural fatigue.
  • Modular Screen Media
    Fitted with high-quality, modular screen panels – usually made from wear-resistant polyurethane – GRAU Dewatering Screens allow for easy replacement and customization. Different panel sizes and configurations can be used to match specific material types and capacities, helping optimise performance and reduce maintenance time.
    Modular Screen Media
  • Versatile Applications
    Versatile Applications
    GRAU Dewatering Screens can handle a wide variety of materials, including washed sand, crushed stone, recycled aggregates, and fines from construction and demolition waste. They are ideal for use in both new installations and upgrades, offering flexibility for producers across different sectors.
PRODUCT HIGHLIGHTS AND TIPS
Tips for choosing a Dewatering Screen
1. Define Your Capacity Requirements Start by knowing how much material you need to process per hour. Dewatering screens are available in different sizes and capacities and choosing a screen that matches your output avoids both bottlenecks and issues with efficiency when the feed is less than optimal for given screen, where the material cake formation can become inefficient.
Tips for choosing a Dewatering Screen
2. Consider the Type of Material Different materials behave differently when dewatered. Fine sand, crushed fines, or recycled aggregates may require different screen media and vibration settings. Choose a screen that can handle your specific material type and deliver consistent moisture reduction.
Tips for choosing a Dewatering Screen
3. Check Required Moisture Levels Decide how dry you need your final product. Some applications need very low moisture content (below 10%), while others may tolerate slightly wetter material. Select a screen with the right deck angle, vibration motion, and drainage capacity to meet your target moisture range.
Tips for choosing a Dewatering Screen
4. Choose Suitable Screen Media Select the right type of screen surface for your feed material and required durability. Polyurethane panels are common for abrasive materials due to their wear resistance. The right media ensures both effective dewatering and a longer service life.
Tips for choosing a Dewatering Screen
5. Assess Water Management Needs Consider how you’ll handle the water removed during the process. Make sure the screen design allows easy connection to drainage systems, slurry tanks, or water recycling setups. Consider a slurry pump with cyclone for maximum sand quality and unwanted extra fine particle removal. Efficient water handling supports cleaner end product, cleaner operations and lower environmental impact.
Tips for choosing a Dewatering Screen
6. Review Maintenance and Support Options Choose a screen that offers easy access for cleaning, part replacement, and routine checks. Also, consider availability of spare parts and technical support. A reliable design with low maintenance requirements helps reduce downtime and keeps your plant running smoothly.
Features, Options & Operation Tips
Operation Tips: Maintain a Steady Feed Rate
  • Operation Tips: Maintain a Steady Feed Rate
    Operation Tips: Maintain a Steady Feed Rate
    Ensure material is fed steadily across the full width of the screen. A consistent feed improves water removal and prevents uneven wear on screen media. Sudden surges or dry spots can reduce efficiency and affect product quality.
Operation Tips: Monitor Vibration Settings
  • Operation Tips: Monitor Vibration Settings
    Operation Tips: Monitor Vibration Settings
    Check that the vibratory motors are running at the correct speed and angle. Proper vibration ensures effective movement of material and allows water to separate efficiently. Over time, worn motor mounts or incorrect settings can reduce performance.
Operation Tips: Adjust Discharge Lip if Needed
  • Operation Tips: Adjust Discharge Lip if Needed
    Operation Tips: Adjust Discharge Lip if Needed
    Use the adjustable discharge lip to control the dryness of the final product. Raising the lip can hold material on the screen longer, increasing drying time, while lowering it can allow faster discharge if the material is already dry enough.
Maintenance Tips: Inspect Screen Panels Regularly
  • Maintenance Tips: Inspect Screen Panels Regularly
    Maintenance Tips: Inspect Screen Panels Regularly
    Look for signs of wear, tears, or blinding on the screen media. Damaged panels reduce drainage efficiency and may allow oversize or wet material through. Replace worn panels promptly to maintain consistent output. We use modular PU panels on all GRAU dewatering screens which will allow you to change individual section if required.
Maintenance Tips: Clean Build-up Frequently
  • Maintenance Tips: Clean Build-up Frequently
    Maintenance Tips: Clean Build-up Frequently
    Keep the screen deck and discharge area free from material build-up. Accumulated fines or sludge can block water flow and put strain on the machine. A quick daily clean-down keeps performance high and avoids downtime.
Maintenance Tips: Check for Loose Bolts and Components
  • Maintenance Tips: Check for Loose Bolts and Components
    Maintenance Tips: Check for Loose Bolts and Components
    Vibration can gradually loosen fittings, so inspect the screen frame, motor mounts, and fasteners regularly. Tightening components early prevents damage and ensures stable, safe operation.
Follow a Maintenance Schedule
  • Follow a Maintenance Schedule
    Follow a Maintenance Schedule
    Stick to a planned maintenance routine, including motor checks, lubrication, screen panel inspection, and frame cleaning. Regular upkeep ensures long-term performance, reduces unexpected stops, and extends the life of the equipment. Please refer to user manual or contact our service department if required.
SPECIFICATION
MODEL
Dimensions
Vibrator Power
No of Decks
Weight
Screen Panels
mm
ft
kW
HP
kg
lbs
GDS 1224
1200x2400
4x8
2x2.88
2x3.7
1
1720
3790
PU
GDS 1824
1800x2400
6x8
2x5 2x6.7
1
2250
4960
PU
GDS 1840
1800x4000
6x13
2x6.1
2x8.2
1
3450
7605
PU
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